How are MAKAI Bodies Made?
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The production process of MAKAI power catamarans is meticulous and uses high quality materials and advanced techniques. Here is a summary of how the MAKAI hull is manufactured according to the information provided:
Premium Materials: MAKAI Power Catamarans prioritizes the use of premium materials throughout the manufacturing process. This includes selecting the best materials for the job and ensuring a high quality result.
Vacuum Resin Infusion Process: Vacuum resin infusion is a distinctive manufacturing process at MAKAI. This technique allows the resin to fully penetrate the materials while minimizing unnecessary weight.
Basic Materials: The bodies are cored with foam material to achieve maximum durability with light weight. Divinycell foam is used for this purpose. The glass fiber used in the body construction is a combination of triaxial and quadraxial glass fiber; these are considered high quality and durable materials.
Vacuum Infusion Preparation: A flow mat is used on the inside of the vessel to ensure uniform spreading of the resin during the vacuum infusion process. This step helps to optimize resin distribution for consistent durability.c
Airtight Covering: Once the layers of materials are properly placed and positioned, the body is covered with a single strong airtight plastic lid. This cover creates the vacuum environment necessary for the infusion process.
Special Bag Material: A special bag material is placed over the laminates, which is then sealed to the mold. This arrangement is important to create the vacuum environment required for infusion.
Vacuum Sealing: Once the bag is in place, it is vacuum sealed to ensure airtightness when vacuum coating is performed. This step involves checking for air leaks for a proper vacuum seal.
Resin Infusion: During infusion, the resin is delivered into the vessel through a large number of resin tubes. Approximately 20 resin tubes are used to supply resin during infusion. The resin flow is closely monitored and controlled to check that it follows the predicted path.
Odorless Process: The vacuum infusion process is described as virtually odorless, which can be a significant advantage in terms of worker comfort and environmental impact.
Controlled Resin Amount: The vacuum infusion process allows precise control over the amount of resin used. Careful calculations are made to ensure that the resin is consumed in the correct amount required for optimal durability and performance.
Successful Resin Infusion: The entire process culminates to achieve the successful resin infusion of a power catamaran hull. When the materials are fully saturated with resin, the process is considered complete.
In summary, the manufacturing process on MAKAI Power Catamarans emphasizes quality, durability and precision. The vacuum resin infusion technique, combined with the use of premium materials, contributes to the creation of durable and high-performance hulls of power catamarans.
